CNC-4228 automatic glass cutting line
Mechanical parameter:
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★Maximum cutting glass size: 4200×2800mm
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★Cutting glass thickness range: 3 ~ 19mm
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★Straight line accuracy of cutting glass: ± 0.20
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★Cutting glass profile accuracy: ± 0.25
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★Glass cutting speed: 0-200m / min
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★Glass conveying speed: 0-25m / min
Product detail diagram
Scope of application
Technical index
4228 Automatic glass loading table
Equipment composition:
It is mainly composed of frame mechanism, turnover mechanism, suction cup lifting mechanism, X-axis traveling mechanism, Y-axis traveling mechanism, conveying mechanism, vacuum and air circuit control system and electrical control system.
Mechanical configuration:
1) Turning sprocket chain: high precision wear-resistant reinforced type;
2) Conveying roller: imported PU material;
3) Vacuum suction cup: butyl rubber material (double adsorption structure);
4) Turnover reducer: bonfiglioli (Sino German joint venture)
5) X and y-axis reducers: bonfiglioli (Sino German joint venture)
6) Conveyor reducer: bonfiglioli (Sino German joint venture)
7) Suction cup lifting reducer: bonfiglioli (Sino German joint venture)
8) Vacuum pump: Chuanyue (Sino German joint venture)
Electrical equipment configuration:
1) PLC controller: Delta
2) Frequency converter: Delta
3) Touch screen: Delta
4). Contactor: Schneider
5) Switching power supply: Delta
6) Control transformer: Chint
7) Solenoid valve: Air TAC
8) Photoelectric switch: Guangchuan
9) Proximity switch: Guangchuan
Note: depending on the delivery date and technical improvement, the manufacturing company reserves the right to replace the purchased parts of the same brand.
Technical parameters:
1) Upper dimension range: minimum loading size: 1800×1000mm (on one side)
2) . maximum loading sheet size: 4200×2800mm;
3) Thickness of glass sheet: 2 ~ 19mm;
4) Suction depth: 750mm;
5) X-axis traveling speed: 5 ~ 25m / min (adjustable);
6) Y-axis travel speed: 8 ~ 12m / min (adjustable);
7) Conveying speed: 5-25m / min (adjustable);
8) Number of turning arms: 8 arms (double side);
9) Number of single arm suction cups: three;
10) Loading arm: double side;
11) Loading cycle: 20-35s adjustable (30s for each additional station);
12) Installation power supply: AC380V / 50Hz (special circumstances can be adjusted according to customer requirements);
13) Total installed power: 8-17kw;
14) Compressed air: 0.6 ~ 0.8MPa;
15)Vacuum degree: - 50 ~ - 99kpa (adjustable according to glass thickness);
16) Table height: 900 ± 20mm;
17) Overall dimension: 4800×2800×900mm
Technical description:
1) Alarm device: there is a reliable vacuum detection device, which can automatically alarm and display the abnormal conditions. It can be controlled in case of abnormality, so as to ensure the alarm in case of vacuum abnormality and ensure the vacuum state in case of glass; In case of emergency shutdown, ensure that the vacuum suction cup is in vacuuming state when there is glass to avoid glass damage due to abnormal shutdown
2) Operation mode: the equipment has two functions of automatic mode and manual mode for selection, and the operation is convenient and intuitive;
3) Operation interface: LCD touch screen display interface and Chinese display module are adopted, which is convenient and quick to operate;
4) The main frame of the steel structure is all assembled and welded with international high-quality rectangular steel pipes and assembled with bolts. The wall thickness of the rectangular steel pipe is more than 3-8mm
5) The whole machine material is subject to aging treatment, and the surface is subject to rust removal process to remove the surface rust spots and surface oxide layer. The bottom layer is sprayed with high-grade epoxy primer, and the surface is sprayed with high-grade automotive paint.
4228 automatic glass cutting machine
Equipment composition:
Full automatic cutting machine: it is composed of under frame mechanism, beam mechanism, workbench mechanism, cutter head mechanism, conveying mechanism, photoelectric scanning positioning mechanism and electrical control system.
Mechanical configuration:
1) Main bearing: NSK
2) Guide rail: Fujun
3) Rack / gear: Ruian
4) Cutter wheel / cutter holder: German Bohle
5) Table top: imported industrial felt
6) Platform: Waterproof high-density board
Electrical configuration:
1) Power supply voltage: 380V / 50Hz (special circumstances can be designed according to customer requirements);
2) Air supply pressure: 0.6-0.8mpa (provided by the user)
3) Servo system: Yaskawa servo motor (fast speed and high accuracy)
4) Frequency converter: Delta
5) Conveyor reducer: bonfiglioli (Sino German joint venture)
6) Proportional valve: SMC
7) Main solenoid valve: Air TAC
8) Motion controller: Galil (USA)
9) Intermediate relay: Hequan / Prader
10) AC contactor: Schneider
11) Motor circuit breaker: Schneider
12) Air switch: Chint
13) Proximity switch: Guangchuan / Prader / otumik.
Note: depending on the delivery date and technical improvement, the manufacturing company reserves the right to replace the purchased parts of the same brand.
Technical parameters
1) Maximum cutting glass size: 4200×2800mm
2) Cutting glass thickness range: 3 ~ 19mm;
3) Straight line accuracy of cutting glass: ± 0.20;
4) Cutting glass profile accuracy: ± 0.25;
5) Glass cutting speed: 0-200m / min;
6) Glass conveying speed: 0-25m / min;
7)Overall dimension of equipment: 4800×3100×1500mm (L * w * h);
8) Working height of equipment: 900mm ± 20mm;
9) Equipment weight: 2550kg;
10) Total power of equipment: 9-15kw.
Software part
controller
1) High operation speed, stable operation, high control accuracy, and modular controller structure
2) The human-machine interface is simple and generous, the parameter adjustment is simple, the parameters that need to be modified by the operator are few, simple and intuitive, and the requirements for the operator are low
3) Pipeline cutting mode, photoelectric positioning cutting mode and direct cutting mode are freely set through options. During the machining process, the automatic cutting mode and the empty operation mode can be realized at any time
4) Map library nesting programming: select special shapes from the map library, set relevant parameters and processing quantities, automatically nest materials, and generate processing tracks
5) The complete glass pressure library is stored, and the cutting pressure of each specification thickness can be directly called after being input and saved at one time
6) Real time tracking and display of machining path, timely recording of motion coordinates, axis status, I / 0 status, fault diagnosis and alarm automatic recording
7) Receive a variety of processing files, accept the standard g codes of nesting software such as optima and super good, and DXF files of AutoCAD. The system has its own graphics editing software (the same as the editing mode of Botero);
8) . nesting programming of the drawing library, selecting special shapes from the drawing library, setting relevant parameters and processing quantities, automatically nesting, and generating processing tracks;
9) The sorting function of DXF files, including the nearest point, entry point, or clockwise and counterclockwise sorting by graphic color. free
Switch between single-phase cutting and bidirectional cutting;
10) Photoelectric positioning function, automatically adjust the cutting according to the actual position and deflection angle;
11) Compensation function: tool eccentricity compensation, clearance compensation and pitch compensation;
12) Various protections: including soft and hard limit, knife pressure limit, external emergency stop control, etc.
Optimization software: Guiyou / optima
1) Can import the optimization results made in the office;
2) You can manually create and edit the cutting scheme;
3) With copy and move functions;
4) . the cutting sequence can be edited manually;
5) X, y and Z modes can be used to quickly create cutting schemes;
6) , can be optimized simultaneously for multiple original and small pieces;
7) The optimized layout has no size limit;
8) Optimization result rotation, image management, etc;
9) Priority management of cutting chip optimization;
10) Priority management of original chip optimization;
11) Template scanning function and scanning graphics processing;
12) Original film library management;
13) 20 efficient optimization algorithms;
14) Can edit cutting graphics;
15) Label design and label printing (label way);
16) Clear printing of optimization result report;
17) Import Excel data file;
18) Low-E and laminated glass cutting management;
19) A graphics library containing 350 parametric graphics, including all common graphics types (GEO way);
20) 2D CAD system (CAD way) with special-shaped scanning processing function;
21) automatically convert the digital signal from the numerical control system into a graph to form a shape point;
22) the software operation interface has multiple language choices, including the selectable Chinese interface;
23) track the latest international software development, provide updated versions in real time, and realize the latest functional requirements for customers;
4228 Air floating breaking table (type 2 + 1)
Equipment composition:
It is mainly composed of frame mechanism, breaking mechanism, air circuit control system and electrical control system.
Electrical part:
1) . contactor: people / Chint
2) Circuit breaker: Renmin / Chint
3) , button: people / Chint
4) Main solenoid valve: Air TAC
5) Other pneumatic components: Deke / Shengguang
6) Fan: Liyuan
Mechanical part;
1) Table top: waterproof high density board
2) Table top: imported industrial felt (black)
3) Breaking rod: solid wood (natural color).
Note: depending on the delivery date and technical improvement, the manufacturing company reserves the right to replace the purchased parts of the same brand.
Technical parameters;
1) Breaking rod: 2 + 1
2) Table size: 4600×2600mm
3) Breaking thickness: 3 ~ 19mm
4) Power: 4kw
5) Table height: 900 ± 20mm.
Remarks: The unloading, electricity, gas and cutting fluid from the equipment to the customer’s factory shall be the responsibility of the demander.
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